Why Leading Aerospace Manufacturers are using ULTEM™ 9085 Filament 

Innovation and precision are the cornerstones driving the aerospace manufacturing industry forward. Among the revolutionary technologies reshaping the aerospace sector is 3D printing. Markforged, a leader in industrial 3D printing, has introduced a groundbreaking material—ULTEM™ 9085 Filament—that is poised to redefine aerospace manufacturing.  

Let’s dive into why this material stands as the optimal choice for aerospace applications… 

ULTEM™ 9085: The Ultimate Aerospace Solution 

Unparalleled Strength-to-Weight Ratio 

ULTEM™ 9085 Filament is engineered to deliver exceptional strength and durability, making it an ideal choice for aerospace components. Its high strength-to-weight ratio surpasses traditional materials, such as aluminum, while meeting stringent aerospace industry standards. This characteristic enables the production of lightweight yet incredibly robust parts crucial for aircraft and spacecraft applications. 

Flame, Smoke, and Toxicity Compliance 

Safety is paramount in aerospace manufacturing. ULTEM™ 9085 Filament meets stringent industry requirements for flame, smoke, and toxicity (FST) compliance. Its ability to withstand high temperatures without compromising on safety standards makes it suitable for critical aircraft components, ensuring optimal performance and safety during operation. 

Chemical Resistance and Thermal Stability 

Aerospace environments can be harsh, subjecting components to extreme temperatures and chemical exposure. ULTEM™ 9085 Filament boasts exceptional chemical resistance and thermal stability, making it well-suited for applications that require resilience against corrosive substances and varying temperature ranges, such as engine components and interior cabin parts. 

Precision and Design Flexibility 

Markforged’s 3D printing technology coupled with ULTEM™ 9085 Filament allows for intricate, precise, and complex part geometries that are challenging to achieve through traditional manufacturing methods. This flexibility in design empowers aerospace engineers to innovate and optimize component designs for enhanced functionality and performance. 

Cost-Efficiency and Rapid Prototyping 

The additive manufacturing process using ULTEM™ 9085 Filament offers significant cost and time savings in prototyping and production. By eliminating the need for tooling and enabling rapid iteration of designs, aerospace manufacturers can expedite the development cycle, reducing lead times and overall production costs. 

Real-World Applications and Success Stories 

Boeing’s Adoption for Aircraft Interiors 

Boeing, a frontrunner in aerospace manufacturing, has utilized ULTEM™ 9085 Filament for producing interior components of aircraft. The material’s exceptional FST compliance and lightweight yet robust nature makes it an ideal choice for interior parts, ensuring passenger safety without compromising on quality or performance. 

SpaceX’s Application in Rocket Components 

SpaceX, known for its pioneering advancements in space technology, has leveraged ULTEM™ 9085 Filament for critical rocket components. The material’s durability, thermal stability, and ability to withstand extreme conditions align perfectly with the rigorous demands of space travel, contributing to the success of SpaceX missions. 

Markforged’s ULTEM™ 9085 Filament stands as a groundbreaking material revolutionizing aerospace manufacturing. Its exceptional strength, safety compliance, chemical resistance, and design flexibility make it the premier choice for producing high-performance aerospace components. As more aerospace companies embrace additive manufacturing and capitalize on the unparalleled capabilities of ULTEM™ 9085, the industry is poised for further innovation and efficiency, paving the way for a new era in aerospace engineering.